Principal and Requirements of Oil Barrel Storage, Moving and Subpackage

First, the oil classification and Foreword

Oil products , oil barrel production line, including industrial oils ( hydraulic oil , gear oil, turbine oil, compressor oil , refrigeration oil, electrical insulating oil , vacuum pump oil ) , automotive oil ( gasoline, oil, diesel oil, automotive gear oil, engine oil, car grease , transmission fluid ) , motorcycle oil ( two -stroke gasoline engine oil , four -stroke motorcycle engine oil , motorcycle shock absorber oil , motorcycle chain oil, other motorcycle oil ) , bunker oil ( marine cylinder oil, marine medium speed engine oil , marine system oil ) , lubricants ( total loss systems oil, bearing oil, oil, machine oil , high temperature chain oil, other lubricants ) , metalworking fluids ( molding, machining, heat treatment oil , other metalsprocessing liquid ) , anti-rust lubricant ( grease type rust oil, anti-rust oil ) , grease , special grease , automotive chemicals ( brake fluid , antifreeze, other car chemicals ) , base oil ( mineral oil , silicone oil, mineral oil , other base oil ), etc.

Mentioned herein drums and barrels of chemicals and other chemical containers, including the most common 55-gallon barrels Park ( drums , drums , plastic barrels , etc. ) , 3.5 gallons small pails , 5 gallon pails small , 6 small gallon pail , 6.5 gallons small pails , 16- gallon drums and 30 -gallon drums , 275 gallons barrels, 550 gallons drums, large transformers , IBC container barrels , batteries, reagent bottles, jars , chemical transport tankers and so on.

This involved included ENPAC Sheng drain tray , Sheng drain platform , leakproof liner , leak causeway , Sheng drain basin , IBC drum spill pallets, drum racks, drums truck , drum handling and dispensing two vehicles, drums funnel lid drums , safety packing funnel , drip tray packing drums , Sheng drain boxes, Sheng drain tank, anti-leak shutter-style drum cabinets, drum storage cabinets and many other products .

Second, drums , steel drums leak

Car factory , auto parts factory , machinery factory , etc. The grease used to drum packaging based. Used by 55 gallons ( 200 liters ) drums , with eighteen liter pails ( listen ) are two, and the former is more .

Vat packaged, the drums of the sizes are standardized , more in diameter is 610 ? , Height 880 ? , Into 208 liters or 55 gallons oil after , there are 2% of the space for fuel expansion and the expansion of the scope .

Steel drums from the last decade the development of the situation, the quality has been greatly improved. However, due to equipment and process methods have not been thoroughly updated and developed , the quality is difficult to re on the grade. The knowledge of the congregation , drums most serious problem is the quality of leaks, which caused many cooperage experts from the attention and research, but has not yet been resolved. The costumes, drums content is varied, there is food , there are petroleum products, chemicals, pharmaceuticals , etc. have , and some have toxic ; others react easily with external corrosion or contamination ; Some Easy burning explosive ...... Over the years, steel drums leak problem , I do not know how many accidents occurred , resulting in a more serious environmental pollution. Drums leak problem can not be ignored .

The leakage is dominated by drums drums drums body welds and top with the bottom of the barrel seaming quality problems caused by the combination . To solve this problem , China's steel drums from the original five-story rectangular structure improved to seven arc curling curling , and some will also be sewn by hand, semi-automatic to fully automatic welding machine , thereby improving the quality of steel drums , reducing a leak , and pressure test all products greatly eliminate the leakage drums factory .However, due to the quality of raw materials and equipment backwardness and instability , as well as limitations of the methodology process is still difficult to stop leaking drums , especially in the use of collision or fall through fall , the quality more accidents happen .

Currently, many countries in order to prevent the leakage of drums , the drums all the seams with new technologies such as laser welding to produce , and use new technology to produce steel drums , the anti- drop strength and resistance to leakage power than the original process to improve more than twice , it will be drums going green packaging development.

At present , China's 55-gallon steel drums , most of them used to dress petrochemical products , these oils are flammable and explosive products , combined with steel drums have quality problems prone to leakage, warehouses and venues often have oil and gas gathering and drums ignition time and often burst barrel body steel , resulting in scattered oil flowing barrels of oil storage sites so burning a chain reaction of a serious accident occurs . Due to improper storage drums domestic fires and explosions have occurred, so the steel drums oil drums packing warehouses and venues are fire and safety an important part of using one .

Additionally, other IBC container barrels, plastic barrels, chemical barrels, chemical containers, small drums in the transport, use, often because of the collision , corrosion and other damage occurs for various reasons , resulting in leakage.

Third, the storage drums

Kegs small cans of oil , must be stored indoors. Big drums drums are best stored indoors , protected from the weather . Placed upright in the open air environment , "breathing" effect may lead to moisture intrusion debris , causing oil contamination.

Been opened must be used in oil barrels stored in the warehouse. Flash point below 45 ℃ flammable oils ( such as electrical appliances with oil, turbine oil, cans of oil and grease ) should not be open storage , to be stored in the warehouse or at least within easy pickup . Industrial gasoline, solvent naphtha , kerosene lamps and other flammable oil, as a result of conditions must be kept open when the hot summer weather should be taken to spray cooling. The motor oil containing detergent , water is easily emulsified , or become cloudy, can not be reused to store indoors appropriate, non- Lu Chu needed a last resort , you should beware of water inhalation.

Various water soluble oil by trace moisture intrusion , the emulsifying properties of loss, should avoid outdoor Lu Chu .

1 , indoor storage drums

Most factories make more use of plant iceberg scattered oil, very unreasonable , mainly because of the difficulty to keep clean , and easy to invade plant waste or dirt , or even leak oil, and difficult to find . The oil is a factory warehouse in separate buildings is appropriate. Indoor floor of strong , whilst maintaining a clean appropriate.

Drums and drum storage warehouse storage requirements:

( 1 ) , drum storage yard to solid flat , 0.2 m above the surrounding ground , the drainage slope of 0.005 .

( 2 ) , storage space surrounded by drainage and water seal grease traps facilities.

( 3 ) , barrel storage sites pile length can not exceed 25 meters, a width not exceeding 15 m spacing between the stacks and stacks of not less than 3 meters , within a maximum of four per causeway stack , the stack and dike spacing not less than five meters , it is a good fire fighting and evacuation . To stack neatly inside the drums , two rows in a row, leaving between rows 1 m channel , easy check processing .

( 4 ) , 55 gallons vats packaging products best placed horizontally stacking height of not more than four . The ends of each row must be used barrel wedge wedge to stop the rolling . Due to limited conditions when placed outdoors , would like bucket mouth tilted at an angle to avoid siltation of water outside the mouth of the barrel seep oil. 18L, barrels packaging products in the medium when stacked , stacking height should not exceed four. If the packaging material is iron , it should be noted that beat light in order to avoid collision deformation . 4L, 1L and other small packaged products in the stack , the stacking height of not more than six, long-term storage or ground to be covered with linoleum separated with wooden floors, floor to avoid water vapor rising damp cardboard .

( 5 ) , indoor storage drums can be placed upright , but the barrel should be slightly tilted to avoid rainwater gathered in the barrel surface and concealed copper bolt . Water For any lubricants have adverse effects. Light oil to be diagonal , and ground into the barrel body tilt 75 °, into a scale -type phase rely on, plus skids under to prevent surface water corrosion drums .

Best placed upright drums placed Sheng drain tray , so that even if there is a leak or leaks oil drums , oil spills are all controlled Sheng Sheng drain tray drain trough, not flows to the surface , resulting in danger. Can be used forklifts, forklift to move the spill tray. You can also put drums on spill platforms to prevent leakage. In addition , IBC drum spill pallets, spill basins, Sheng drain gasket leak causeway , economical Sheng drain tray are essential to prevent the leakage of drums of chemicals barrels of oil a better chemical storage mode .

( 6 ) , the oil should stay away from open flames , stored in a dry, cool, well-ventilated place . Drums should never be stored near steam pipes or heating zones. Engine cleaner , oil cleaning agents or fuel additive products and 2T motorcycle oil is flammable , storage and use must be taken to avoid sources of ignition. Influence of temperature on the ratio of the lubricant grease a large , long-term exposure to high temperatures can grease the oil separation , are too low or too high temperature have an adverse effect on the oil , and therefore should not be stored long-term oil with hot or cold areas.

( 7 ) , tighten the sealing cap to keep sealed drums . Best to use drums drums cover to keep the mouth clean and free from moisture and impurities affect .

( 8 ) , keeping barrel body, barrel surfaces are clean , clear identification . Drums should be inspected regularly for leaks and check barrel surface flag is clear.

( 9 ) , keeping the floor clean , easy to find and deal with oil spills in a timely manner .

( 10 ) , good storage register , follow the principle of first come, first use .

( 11 ) , new oil and oil separated , and make warning signs .

( 12 ) , can not be installed over the waste oil containers loaded with new oil to prevent contamination of storage .

( 13 ) , preferably away from sources of pollution warehouse storage , such as coal dust , dust on the yarn , smoke and so on. Warehouses and all equipment shall be kept clean with oil .

( 14 ), to avoid the use of galvanized iron , contained in the lubricating oil , because some lubricant additives may play a role with zinc, iron , produce soap material , blocking the pipe .

2 , oil drums stored outdoors

The oil or other oil stored in the outdoor is a poor approach. However, if the space-based reasons must be stored outdoors , it should take some preventive measures to reduce the adverse consequences to a minimum .

( 1 ) , set up temporary tents or waterproof canvas to protect the drums from rain erosion. In the opened lid , it must be clean and dry the barrel head , to prevent contamination of substances into the lubricating oil .

( 2 ) can be placed in drums Sheng drain boxes, leak-proof shutter-style drum cabinets, cabinet work drums , drum storage house . Waterproof, anti-leakage , weathering , a lock , fire, intrusion of impurities , safe and reliable.

( 3 ) , drums should be placed horizontally on a drum rack. So that the lid on the two bungs at the same level . In this position , the inner barrel plug soaked in oil will not inhaling airborne moisture, and water will not accumulate on the surface of the tub edge . In order to achieve the best protective effect can be stood on drums , will bung down that end of production in well-drained ground. If the body has bung drums , the drums can be placed horizontally or upright , but the bung must face down . The drums placed horizontally , the lid should be placed at the lowest point , but not covered by any surface . Barrel of oil pressure , can increase the tightness of the lid . Both sides of the bucket at the bottom of each line card with the application of wood to prevent it from rolling .

( 4 ) If the drums with bungs vertically upward direction , the water influx possibly via bung gap lubricant contamination or damage . Meanwhile, rain or moisture condensation will accumulate in the bucket surface . Try not to let oil drum to direct sunlight to reduce barrel temperature changes during the day and evening . When the temperature lift , the thermal expansion of the role of water will gradually through the bung barrel . In addition to the barrel of oil contaminated water may also cause internal rusting oil drums , generate additional unnecessary pollution.

When the drums must be placed bung upward direction , it should be wood while riding on the bottom of the barrel so inclined , and two from the line bung associated with the parallel strips of wood to give the water away from the bung openings , so that water does not accumulate around the lid .

Lucy can not erect outdoor storage drums , barrels or area of water, the temperature in the drum by the ambient temperature changes, due to barrel pressure is reduced by the flap microgap then inhale water. Long-term outdoor storage drums , especially when exposed , the lid of the artificial rubber gasket cracks occur due to sun and rain , a lot easier to inhale water.

Third, the loading, unloading and handling drums

200 l drums are big industry's most widely used and most often require removal of the oil tank .

One must be careful handling , filled with oil drums , weighing about 170 kg , if not a small move , it is very easy to bruise or damage to plant equipment .

2 , unloading the drum from the truck or train is a poor way of pushing down the operation method , because when the drum turns to the joint surface may thus rupture or burst , causing oil leakage and the risk of slippery waste. Iron is undoubtedly strong, but not hit those who are not broken . When handling the drum can not fall from the truck . If no forklift to move , you can slide down the slide along the drum .

3 , remove the drums , you must immediately moved to storage areas, the best method is to use a forklift transporting the oil drums stacked on the gallows , or the robotic arm clamping forklift drums , can also be two trolleys will be handling drums . Allowed to haul .

4, if the unloading area and storage area between the road flat , barrel can scroll all the way to the storage place . Barrel flange to protect it from damage , but care must be taken to avoid contact with hard objects leaving the tank wall broken wear , so the best workers from the two rolling drums to control its speed.

5 , iron cans 18 liters and 16 liters grease lubricants are usually transported individually , while smaller oil tank places carton containers, packaging for these small and big drums still use the same methods of handling Handle , cardboard boxes should be sent to the store before opening to avoid unloading the tanks are scattered inside the danger .

6 , bucket truck is best to prevent leaks, spills and spill to prevent spilled oil leakage .ENPAC leak-proof car easy handling drums drums , controlled handling and dispensing process may occur spills , leaks.

Fourth, the drums of aliquots

1 , oil drums and dispensing cans injection best drum funnel with anti- spill , high sidewall design , can effectively prevent spills . Aliquot drums spill splash plate can effectively prevent splashing and splashing liquid redirected back to the barrel .

2 , it is recommended to use oil drum pad to keep the lid clean. Barrel oil absorbing mats made ​​of cotton , can effectively absorb the oil, ensure bunghole clean.

3 , flammable oils and chemicals aliquots should be used anti- spill safety dispensing funnel . Built brass suppressor can guarantee safety packing .

4 , frequent extraction of oil, is recommended to place the drum rack and install the faucet controls and place a container under the faucet to prevent dripping . Best use of frame drums , the drums drums mounted on the funnel , so that dispensing easy, all are able to control splashing .

5 , or drums can be put straight to plug into the hand pump from drums to take the oil vat . Each little oil , the available hand pump into the oil drums, oil pumping small aliquots used to listen to , with a limit of an oil pump, to prevent contamination.

Five , is leaking or has leaked oil drums storage and transport

1 , in practice , we often encounter damage occurred because of leaking drums , then the need to take immediate measures to control the leak. Sheng drain tray , Sheng drain platform , Sheng drain basins, spill pads , spill control its leaking dike is a powerful weapon .

2 , If you need to be leaking or leaking drums almost exclusively transported to the disposal site or somewhere , we need a leakage contingency barrels to deal with.These leaking drums into suitably sized spill contingency bucket , it can be sealed to prevent the secondary leakage can be safely stored temporarily long distance transport .