Situation of Steel Barrel Industrial Development Abroad

First, Europe and Japan cooperage Process Description

1 . Widespread use of efficient , high-precision uncoiling , leveling , cutting machine , steel drums with a focus on preparing the sheets.

2 . Pipeline compact layout , main and auxiliary supporting Jackie Chan , production continuity strong beat fast ( 600 to 1200 per hour ) .

3 . In the United States , Japan's cooperage plant commonly used automatic steel drum seam welding , in which the United States more than Karan , British Commonwealth ,瑞士苏德罗Nick's products.

4 . Drums before painting the inside and outside are strictly surface treatment. United States and Japan attaches great importance to the inner and outer surface coating quality . The production line into a surface treatment equipment of much more than the proportion .

5 . All drums curling , curling abroad no longer double , triple basically all use curling .

In recent years, some U.S. cooperage plant in the middle of the device , has tended to CNC and vertical layout development (Vertical Forming Line) This cooperage industry in the world is a clear direction of development.

Second, foreign cooperage industry characteristics

1 . Constant pursuit of cost effective and efficient

United States , Japan and Europe are highly developed industry , technology is a world leader countries, but its various companies and factories are still tireless pursuit of high efficiency and high yield , with an annual output of 1 million barrels factories are operating only 30 to 40 people , transfers between processes are automated transport , mechanization, which is to reduce the operator the most obvious place . Second is the use of high-efficiency equipment, such as higher efficiency of ordinary welder welder 5 to 10 times , drying equipment is also a difference of nearly 10 times . Also the plants are accordingly adopted the double bottom Nesting process , indicating that these enterprises in the pursuit of efficiency and economic benefits is endless.

2 . Continuously updated device

Production of the larger cooperage plant today has more advanced equipment , efficiency is higher, but they still kept updated.

The manufacturers of the equipment renewal is possible to update the spirit , not overly consider the equipment back to back production capacity. If cooper works despite balancing capabilities across the board , only 500 ~ 600 / hour, but ordered installation has 1,200 / hour capacity of equipment, which is the transformation of an old factory and effective way . Indeed, the equipment capacity balance is relative, with the new equipment to break the old balance, new balance work again , so time is short downtime transformation ( such as a factory replacement welder only spent four days time ) , and without a lot of focus investments.

3 . Less investment in plant , equipment layout concentrated

U.S. each cooperage plant equipment layout is often used concentrated in a large plant in the form of higher plants are generally large and various types of equipment regardless of the size of the noise , heat levels, are in a factory building . Steel plant mostly wooden roof structure , the walls are thin steel slabs , plus lightweight insulating material, this arrangement does not take into account the different devices although on different requirements of the plant , but reduced investment in plant . In addition, inter-process transport, transfer and production management are more convenient .

4 . Attention to the introduction of advanced equipment

Japan cooperage industry has a considerable amount of equipment, and even the whole production line is introduction of advanced U.S. equipment , it seems to be rapidly changing backwardness achieve world a faster way .

5 . Emphasis on research and development work

In order to achieve and maintain the advanced level , the United States , Japan's cooperage industry attaches great importance to research work. Such as " Japan Steel " of the filler have professionals corrosion problems . Maeda production where only 80 people in the workshop dedicated to research , collection of national barrel , case study surface coatings .

6 . Welding and surface treatment is an important part of cooperage

Throughout cooperage process , China and Japan , the United States is mainly reflected in the gap welding and surface treatment, welding United States and Japan with the majority of our business is completely different, but the efficiency difference of 6 to 8 times that of a direct impact on the efficiency and quality a key . Surface treatment is guaranteed to have a greater inner and outer surfaces of the coating adhesion and good rust resistance and effective measures. Most of the domestic cooper works do not have this process , and only skim a few factories , which is supposed to reverse the change timely issues .

7 . Facilitate broad prospects barrel

In the United States and Japan to facilitate the annual production of barrels are great .There are many advantages of convenience barrel , increasing demand , so it is a strong viable product , we should continue to expand on the existing basis to facilitate barrels production capacity to meet the growing needs in all aspects .

8 . Old barrels regeneration must be given

Old barrels regeneration for repair old , save steel , reducing energy consumption has a huge significance. Japan has done this better, a more mature experience to draw on .

Third, the introduction of foreign advanced technology, the development of China cooperage

1 . Determine the starting point of strategic thinking technically

At present, foreign equipment in cooper middle is exploring new direction of development, we should seize this opportunity to take advantage of favorable conditions for the opening up of our country , targeting the U.S. standard of CNC vertical production line technological progress as China's cooperage industry a new starting point , so thatcooperage our technology into the world advanced level.

2 . The introduction of key equipment should be gradual , gradually complete

Combined with China's actual situation, the general introduction of technical equipment factory only realistic step by step, especially the introduction of key equipment should be based. At present China has gradually introduced a coil uncoiling leveling cutting machine , automatic seam welder , 200 liters barrels middle and convenience equipment manufacturing equipment. Next in line with the principle of gradual matching , the United States should give priority to the introduction of the latest CNC vertical molding machine production line , so that the middle of the domestic introduction of basic equipment, cooperage equipment supporting Jackie Chan .

3 . Good technical digestion , strengthen technological exchanges with foreign counterparts

The introduction of hardware technology, software technology that we should do as soon as possible the work of digestion and absorption . In addition to increasing overall learning and absorbing foreign advanced technology cooperage , we should strengthen cooperation with foreign counterparts link between technology and communication. In recent years, our country joined the Asian cooper cooperage industry trade associations , and conducted multiple exchanges .

4 . Domestic supporting the introduction of equipment to do the work

Mainly to the introduction of key equipment , domestic equipment themselves , it is both a technology and the introduction of advanced equipment saves investment , but also their ability to exercise a good way . In this regard, Xinjiang Chand company conducted a successful demonstration .