Working Method of Package Containers Inspector

A seizure, self and mutual inspection inspection system combines three

Modern packaging business, every component , every process , inspectors must rely on to test , it is not economical , or even impossible. The quality of manufactured products , often depends on the direct production process , depending on the operating level of production workers and quality consciousness. Therefore, the inspection work in addition to full-time inspectors rely on testing , but also to launch production workers do extensive self- and cross- examination oil barrel making machine.

Self- production workers are on their own self- examination machined parts , namely "self- checks ." Undertake certification marks for qualified products , separation of non-conforming product initiative , namely cross- examination, can repair the timely repair.Self-test is to ensure that qualified products processing , to prevent occurrence of an effective means of bulk waste . Simply processing, engage in the practice of self- control is the quality of the important reasons .

Mutual is a mutual inspection of production workers . Mutual many forms , such as team leader for this group of workers sampling ; under the procedures for the inspection procedure ; same process with the next one on the group between workers mutual inspection, and so on.

How to implement three inspection system do ? You first need to obtain reasonable assurance about special inspection , self-inspection, mutual inspection scope . Generally, incoming inspection, final inspection and finished semi- circulation should be based full-time inspectors ; process inspection can be treated differently depending on the circumstances , by the production worker self-inspection, mutual inspection or by a full-time inspectors responsible for inspecting . In the workers' self-inspection, mutual inspection cases, but also supplemented by sampling tour full-time inspectors .Implementation of worker self-inspection, mutual inspection , the general need to consider the following points:

1 in the production workers to make clear that personal responsibility ;

(2) on-site to provide the necessary conditions and means, such as inspection standards and testing tools, etc. ;

3 sound original record systems , the original record in the quality records , to have self-inspection, mutual inspection records section ;

4 assessment methods need to be included in the economic responsibility assessment content production workers , so that rewards and punishment .

Implementation of special inspection and self-inspection, mutual inspection system that combines , worker participation is an effective form of quality management , which help to mobilize the enthusiasm of production workers , and promote production workers attention to product quality , perceived the good product quality, beneficial reduce the workload of full-time inspectors , enabling full-time inspectors concentrate on key products , key process quality inspection . It fully reflects the production workers and mutual cooperation relations between full-time inspectors , will help to overcome the kind of full-time inspectors "gatekeeper " production workers " checkpoints" confrontation state , thus contributing to the improvement of product quality .

Implementation of special inspection and self-inspection, mutual inspection system combining , properly handle the special inspection and self-inspection, mutual inspection of the relationship . Mass self- inspection, mutual inspection is to improve the quality test basis , without this foundation , the seizure will perform well . But mass self- inspection, mutual inspection and special inspection needs for guidance , no special inspection guidance , mass self- inspection, mutual inspection will not be able to consolidate and improve. Thus, self-inspection, mutual inspection and special inspection to interdependence, mutual promotion and common control, and can not wrangling with each other , push each other responsibilities.

Second, the effectiveness and efficiency of the inspection of packaging

Packaging enterprises in order to survive and develop, we must pursue effectiveness and efficiency . Inspection work should pursue both effectiveness and efficiency of unity.

1 Effect: false detection , missing rate is lower case to prevent waste occurring more qualified products by the test product is customer satisfaction , the next process is satisfied with the products or semi-finished products .

(2) Efficiency : Unit test of time to complete the work to be big, do testing in a timely manner , not pressure check .

Thus, the inspection work itself there are also quality of work and complete the workload issue. Measure the quality of inspection work , that is, to see practical results , that the test results and efficiency. An inspector of the effectiveness of the work , does not lie in how many measures taken and spent much effort , but by the size of the results achieved . With intensity bigger, more measures , reflected in the effectiveness and efficiency , and effectiveness of little or no actual equal to tell others that this inspector who is inefficient , ineffective, rather than an effective person .

Test results of the work , reflected in the user , under the procedures and processes in power operator . For users, he wants to buy the product passed the test and is of good quality , suitable, easy to use , durable and reliable products ; right next process , he hopes to the process Part is in line with quality standards , and will not cause confusion to continue processing and difficulties ; process operator on hold sway , he wants to examine in a timely, accurate, and help identify quality problems, analyze the causes and research co- improving measures . Therefore, the effectiveness of inspection , it is up to the user ( including the next process ) and operators to evaluate .

In summary, the assessment of the quality inspection department of the main indicators that should be false detection rate , undetected rate and the amount of work completed .Packaging enterprises completed if the quality indicators for the inspection department with negative assessment indicators , is not conducive to improving product quality, is not conducive to proper inspection department to play a role and should be corrected and prevented.

Third, the packaging inspectors working principles

Inspectors from the principles guiding the work , working methods and style of work consisting of three parts .

1 inspector 's guiding ideology

The quality of packaging products , is directly related to the global economy is related to people's life , related to the country's reputation . Low product quality is the largest waste and improve product quality is the greatest savings. In a certain sense, is equivalent to more than the number of good quality . Therefore, the quality inspector , first to firmly establish the "quality first" mentality . Prevention of defective products , quality management from simple quality control total quality management into one main purpose , it is necessary quality inspection work, according to a comprehensive quality management requirements do , truly defense, prosecution combined , it is necessaryestablish a " prevention-oriented " thinking. User satisfaction is a measure of a main symbol of product quality , but also assess the quality of an inspector main content inspection personnel and must put yourself in the user position on the "customer first " thought to seriously listen to the views of users to continuous improvement of inspection work , "customer first" idea to check it off to put in prison. Thus , the inspector must establish the guiding ideology of the expression can be summarized as "the quality first, prevention first , customer first ."

2 inspectors working methods

Working methods is to make good quality inspection work must pay attention to. Practice has proved that , at present in some of China's packaging enterprises in the implementation of the " three , three to help , three by three left off" working method, is a line with total quality management requirements , better ways of working. Its specific content is:

Three : Quality propagandists , technical counselor, quality inspectors . Good job, " three ," the starting point and purpose of checks, as is to play the role of quality assurance .

Three help : help control drawings , process , tooling ; assist in the analysis of quality problems arising reasons ; helping researchers to take measures to solve quality problems . " Three gang" the starting point and purpose of prevention , in order to prevent quality problems.

Three by : by product drawings, according to the standard , according to the process . " Three click" the starting point and purpose of discipline , as is the production site , the inspector can abide by the disciplinary process , meticulous implementation of quality standards.

Three left : Quality Problem Cause unclear miss ; those responsible have not been spared education ; sparing no improvement measures . "Three left off" the starting point and purpose of accountability, as is the clear responsibility , and actively take effective measures to prevent the recurrence of quality problems.

3 inspectors working style

In order to do quality inspection work , must have a good style. Quality inspection personnel working style can be summarized as "strict ", " fine ", " fine" , "quasi " before. Its meaning is:

Yan : to be strict implementation of quality standards ;

Fine : when examined carefully ;

Fine : studying technical, business to strive for excellence ;

Standard: testing, test results must be accurate.

Develop their own quality inspectors in has a " strict ", " fine ", " fine" , "quasi " the word style at the same time , we must always pay attention and prevention of " passing the buck ", " top cow ", " general" , "push ball" unhealthy character , this character is often in the style of work inspectors pitfalls of the " occupational disease ." In addition, the quantity and quality, between workers and inspectors are often contradictory to happen, if the examiner is not able to correctly understand and treat this issue , or because the relationship is good, Xunsi Qing , it will relax the quality standards, or the card too strict is not the place to ask unrealistic , do not pay attention to the work of art, it will cause tension between workers and inspectors . For this reason, ask for an inspection personnel adhere to the premise of quality principles , establish a service for the production point of view , and timely inspection, do not pressure check , to prevent the occurrence of a large number of waste closely with production plants, production management departments to complete production tasks ; work to pay attention to art, attention conflict transformation . Have a view of the masses , only I do not have is the emphasis on quality of Domination ideas, listen carefully to the views of the operator , in principle, the quality of concessions in the attitude to make one-third , to speak kindly , courteous , which is conducive to so not only adhere to the principles of quality , but also further improve the relationship between workers and inspectors , common to good quality .